Cornwall Steel Buildings

Farm workshop buildings

A building sized to work in rather than to park in — room round the machine, a door at each end and height to lift. Tell us roughly what you need and you get engineered drawings and a price, plus an honest figure for the floor, which is where a workshop is won or lost.

Common span
9–15 m

Room to work all round a machine, not just to get it through the door.

Typical slab
150–200 mm

Sources differ. Point loads and vehicle access decide it.

Sub-base
150 mm

Compacted Type 1, spread around 190 mm loose.

Watch for
Occupation

A workshop people work in may not sit where a barn does on planning and Building Regs.

What you are actually buying

A working building rather than a storage one, and the difference shows in what you fit to it. It needs to take a machine in, leave room to get round it, take light and power to where the work happens, and have a floor that survives a jack, a stand and thirty years of spilled oil.

Span is working room, not machine width

A machine that just fits is a machine you cannot work on. Allow for getting down both sides with a trolley and a light, and for the bench and racking that will end up along one wall.

Two or three bays is usually plenty

Workshops get deep rather than long. The common regret is not length, it is not having put a second door in the far gable so something can be driven straight through instead of reversed out.

Height decides what you can lift

If a gantry, hoist or engine crane is ever going in, the eaves have to allow for the lift plus the load hanging under it. Decide that before the frame is designed, because it changes the steel.

What you get asked to decide

  • A door big enough for the biggest thing you will ever wheel in, plus a personnel door
  • Insulated composite sheeting if it is going to be worked in through the winter
  • Roof lights and where the power and lighting runs go before the sheeting is on
  • A lean-to for the clean end — parts, bench, kettle — kept out of the working bay
  • Supplied for your own team to erect, or supplied and erected

There is one more choice underneath all of those: whether the frame iscold rolled or hot rolled. It changes the price, the lead time, whether you can put it up yourself, and what goes in the ground.

How it goes from here

Five steps, in this order. The fourth is the one nobody prices for you up front, which is why there is a calculator further down this page.

  1. Step 1

    Tell us roughly what you need

    Span, length and what it is for. Approximate is fine — nobody expects you to have decided, and it means the first reply can be useful rather than a list of questions.

  2. Step 2

    Drawings and a price for the frame

    South West Steel Buildings prepare engineered drawings and quote the building. That includes the pad foundation sizes, which no calculator can work out for you.

  3. Step 3

    Settle the planning position

    Prior approval on a qualifying agricultural holding, or a full application. Worth establishing before steel is ordered rather than after.

  4. Step 4

    Get the base in

    Site strip, level, stone and slab, ready and cured before the erectors arrive. This is the part you can price on this page today.

  5. Step 5

    Delivery and erection

    Delivered for your own team to put up, or supplied and erected. Both are normal; the difference is worth asking about at quote stage, not later.

Get a price for my farm workshop

Rough dimensions are enough to start. You get a reply the same day.

Point loads, not weight

A slab does not really care what a machine weighs. It cares how that weight arrives. Four tyres spread a tractor across a reasonable area of floor. Two axle stands put the same tractor through a few square centimetres, and that is an entirely different calculation.

Everything permanent does the same thing. A press, a pillar drill, a bench bolted down, a jack that always lives in the same corner. Those are the loads that crack a workshop floor, and they are the ones nobody mentions when they ask how thick the concrete should be.

Where the thickness range comes from

Ask two sources and you will get two answers, and both are right about different buildings. UK concrete guidance commonly puts a workshop floor at 150mm with a heavier mix and A252 mesh. Agricultural and commercial floors generally sit at 200mm with mesh.

A farm workshop is both. It has the point loads of a workshop and the vehicle access of a farm building, and which one dominates depends entirely on your building.

33 m³ or 25 m³

The same 10 × 15 m workshop, at 200 mm or 150 mm. That is roughly a third more concrete for the heavier spec — worth deciding deliberately rather than by default.

The question to answer is simple enough: does a tractor or a telehandler regularly drive in and turn round? If yes, spec it as an agricultural floor. If it is somewhere you walk into to work on things, the lighter spec is defensible. The calculator will do either — change the slab thickness and watch the concrete figure move.

Oil, and what it does to concrete

A workshop floor collects diesel, hydraulic oil and whatever drains out of a gearbox. Untreated concrete absorbs all of it. The floor stains, the surface softens over the years, and it becomes progressively harder to keep clean and safe to walk on.

A sealed or oil-resistant finish is a decision to make while you are ordering the mix, not two years later with a floor full of machinery. It costs comparatively little at that point and it is close to impossible afterwards.

The planning question is what it is for

Part 6 of the General Permitted Development Order covers buildings reasonably necessary for the purposes of agriculture on the agricultural unit. A workshop for maintaining your own machinery is a far stronger case than a workshop running a repair or contracting business for other people, however identical the two buildings look from the road.

Occupation is the other thing to think about. A building people work in regularly is not in quite the same position as a barn that stores things, both for planning and for whether Building Regulations apply. That is a question worth putting to the planning authority before you commit rather than after, because the answer decides which route the whole project takes.

Where permitted development does apply, the usual tests hold: Class A on agricultural units of five hectares or more, Class B on units of 0.4 to under five hectares, and a prior approval determination on siting, design and external appearance that the council has 28 days to decide.

A summary, not planning advice. The legislation is Part 6 of Schedule 2 to the Town and Country Planning (General Permitted Development) (England) Order 2015, as amended. Whether Building Regulations apply to a particular workshop is a question for Cornwall Council's building control team.

Work out the base for your workshop

Set to a workshop specification at 200mm. Drop it to 150mm in the slab thickness box to see the lighter option.

Building

Point loads from jacks and axle stands, so a working floor.

m
m

Slab

Set by the building type above. Change it if you know different.

mm

Each side. Leave at 0 if it finishes flush.

mm

Site

mm

High corner to low corner.

Balanced keeps the dug material on the plot and moves the least.

mm

Dig a trial hole and measure it. This shifts more muck than the slope does.

Concrete to order for the slab
52.0waste allowed, rounded to the half metre
Farm workshop · slab 246.4 m² at 200 mm · working platform 352.6
Ready-mix plant
Slab concrete
Net 49.3 m³ before waste
52.0
Quarry
Type 1 sub-base
Spread 188 mm loose to finish at 150 mm compacted
77.6t
Builders merchant
Mesh sheets
2.4 × 4.8 m sheets, 300 mm laps allowed
28sheets
Damp proof membrane
Laps and upstand included
276
Edge detail
Perimeter, for edge insulation or expansion joint
64.8m
Earthworks
Topsoil to strip
110.2 m³ once dug and loose
88.2
Cut
17.6
Fill
17.6

What this does not work out: the pad foundations

The concrete pads the stanchions sit on are sized by a structural engineer, not by a formula. They change with the span, the eaves height, the wind loading on your particular site and what the ground will bear. Anyone quoting you a pad size without a design has guessed it.

Want this priced properly?

Send us the job and we'll get you engineered drawings and a quote for the frame — with the pad sizes this tool can't work out. The figures above go with your enquiry, so you don't have to type them again.

Every enquiry gets a reply the same day, and your figures go with it. The building itself is designed and priced by South West Steel Buildings, who we work with — so your details go to them too, and they will be in touch. How we handle your details.

Common questions

What size should a farm workshop be?
Size it for working, not for parking. A machine that only just fits is a machine you cannot get round with a trolley and a light, and every workshop ends up with a bench and racking down one wall taking a metre out of the width you thought you had. Nine to fifteen metres of span covers most farm workshops. Depth matters more than length here — the common regret is not having put a second door in the far gable so something can be driven straight through instead of reversed out.
What eaves height do I need for a hoist or gantry?
Enough for the lift plus whatever is hanging underneath it, plus the headroom the equipment itself needs above the load. Work it out from the tallest thing you would ever want to lift the engine out of, not from the height of the building you have now. It has to be decided before the frame is designed, because a gantry changes what the steel has to carry as well as how tall it is — retrofitting one into a frame that was never designed for it is an engineering job, not a bracket.
How thick should a farm workshop floor be?
There is a genuine range here rather than one answer. UK concrete guidance commonly puts workshop floors at 150mm with a heavier mix and A252 mesh, while agricultural and commercial floors generally sit at 200mm. A farm workshop straddles the two — it has a workshop’s point loads and a farm building’s vehicle access. If tractors and telehandlers drive in and turn, spec it as an agricultural floor. If it is a bench-and-tools building people walk into, the lighter spec is defensible. Decide it against what will actually drive in, and confirm with your groundworker.
Why do point loads matter more than the weight of the vehicle?
Because a load spread across four tyres and the same load concentrated under a jack, an axle stand or a machine foot are very different things for a slab. A tractor sitting on its wheels is a distributed load. The same tractor on stands, or a press bolted to the floor, puts the load through a few square centimetres. That is what cracks a floor that was thick enough on paper.
Does the floor need to resist oil?
It helps. A workshop floor collects diesel, hydraulic fluid and engine oil, and untreated concrete absorbs them — which stains, softens the surface over time and makes the floor harder to keep clean and safe underfoot. A sealed or oil-resistant finish is worth considering at the specification stage, when it is a mix and a coating rather than a remedial job on a floor already covered in machinery.
Is a farm workshop covered by agricultural permitted development?
It depends what it is for. Part 6 of the GPDO covers buildings reasonably necessary for the purposes of agriculture on that agricultural unit — so a workshop for maintaining your own farm machinery is a much stronger case than one used for a contracting or repair business serving other people. Occupation matters too: a building people work in regularly may not sit where a straightforward barn does. Establish the position with the planning authority early, because it decides which route you are on.

Get a price for your farm workshop

Rough span and length is enough to start with, and say if a hoist is going in — it changes the frame. You get engineered drawings and a price, including the pad foundation sizes.