Cornwall Steel Buildings

Livestock buildings

A clear span frame designed around air and muck rather than around storage. Tell us roughly what you need and you get engineered drawings and a price — plus honest figures for the floor, the falls and the drainage that the frame quote leaves to you.

Common span
12–24 m

Set by the pen layout and the feed passage, not by a round number.

Typical slab
175 mm

Falls and drainage matter more here than raw thickness.

Sub-base
150 mm

Compacted Type 1, spread around 190 mm loose.

Planning trap
400 m

No permitted development for livestock housing within 400 m of a protected building.

What you are actually buying

A clear-span frame designed around air and muck rather than around storage. The frame itself is the straightforward part; what makes a livestock building work is where the air comes in, where the effluent goes, and whether the layout lets one person feed and scrape without fighting it.

Span follows the layout

Work back from the pens, the feed passage and the scrape route rather than picking a round number. A span that leaves you a passage half a metre too narrow is a nuisance every day for thirty years.

Length is stock numbers

Bays at 6 metre centres divide up naturally into pens and feed barriers. Build in the spare bay now if there is any chance of it — extending later means groundworks, steel and a planning position all over again.

Height is ventilation

Eaves and ridge together drive the stack effect that pulls stale air out. Too low and it sits; too enclosed and it condenses. Height also has to clear the loader when the shed is being mucked out.

What you get asked to decide

  • Space boarding, Yorkshire boarding or sheeted sides, and an open or capped ridge
  • Feed barriers, gates and pen divisions, and which end the feed passage runs
  • Channels, drains and where dirty water is going before you dig anything
  • Cladding down to a concrete panel wall, so the sheeting is not what a bullock leans on
  • Supplied for your own team to erect, or supplied and erected

There is one more choice underneath all of those: whether the frame iscold rolled or hot rolled. It changes the price, the lead time, whether you can put it up yourself, and what goes in the ground.

How it goes from here

Five steps, in this order. The fourth is the one nobody prices for you up front, which is why there is a calculator further down this page.

  1. Step 1

    Tell us roughly what you need

    Span, length and what it is for. Approximate is fine — nobody expects you to have decided, and it means the first reply can be useful rather than a list of questions.

  2. Step 2

    Drawings and a price for the frame

    South West Steel Buildings prepare engineered drawings and quote the building. That includes the pad foundation sizes, which no calculator can work out for you.

  3. Step 3

    Settle the planning position

    Prior approval on a qualifying agricultural holding, or a full application. Worth establishing before steel is ordered rather than after.

  4. Step 4

    Get the base in

    Site strip, level, stone and slab, ready and cured before the erectors arrive. This is the part you can price on this page today.

  5. Step 5

    Delivery and erection

    Delivered for your own team to put up, or supplied and erected. Both are normal; the difference is worth asking about at quote stage, not later.

Get a price for my livestock building

Rough dimensions are enough to start. You get a reply the same day.

The floor has to fall somewhere

A machinery store floor can be flat and nobody minds. A livestock floor cannot. Slurry, washings and whatever comes off the stock have to move to a channel, and from the channel to a store — and every part of that route is concrete you are paying for and quantities you need to order.

That changes the shape of the job rather than the thickness of the slab. 175mm with mesh is a reasonable starting point for the housed area, and it is thinner than a machinery store because cattle are a distributed load rather than a turning trailer. What you spend instead goes into falls, channels, kerbs and the collection end.

Concrete has to survive what it stands in

Silage effluent and slurry are acidic. Ordinary concrete does not simply get dirty in a livestock building — it is chemically attacked, and a floor that was specified as though it were a garage will surface-fret and expose aggregate far sooner than the owner expected.

This is a specification conversation to have with your ready-mix supplier rather than a number to read off a web page. Ask for a mix suitable for agricultural effluent exposure and say what it will be holding. Most of the major suppliers have a farm range built for exactly this, and the cost difference at the point of ordering is far smaller than the cost of relaying a floor.

Keep the clean water out of the dirty water

Rain off the roof is clean. It can go to a soakaway or a watercourse and cost you nothing. The moment it mixes with anything off the yard or the floor, it is dirty water — and dirty water has to be contained, stored and spread under the rules.

A roof, not a tank

A 12 × 24 m roof sheds a serious volume of clean water every year. Route it separately at the design stage and it costs you a downpipe. Let it into the dirty system and you are storing and spreading it for the life of the building.

Guttering, downpipes, separate drainage runs and the falls that keep the two apart are groundworks, and they are not in the frame quote either.

The slurry rules, plainly

In England the governing legislation is the Water Resources (Control of Pollution) (Silage, Slurry and Agricultural Fuel Oil) (England) Regulations 2010 — SI 2010/639, known to everyone as the SSAFO Regulations. They came into force on 6 April 2010 and replaced the 1991 regulations in England.

They set construction standards in three parts:

  • Silos. The base must extend beyond the silo, base and walls must be impermeable, effluent collection channels are required, and there is a minimum effluent tank capacity.
  • Slurry storage systems. Impermeable base and walls, with effluent tanks, channels and pipes to defined standards.
  • Farm fuel oil. The storage area must be surrounded by a bund capable of containing the tank contents, with an impermeable bund and base.

There is a notification duty that catches people out: you must tell the Environment Agency at least 14 days before you construct or substantially alter a store, or before you first use a new field silage site. That is a letter, not a licence application — but it is not optional.

A summary, not legal advice, and England only — Wales, Scotland and Northern Ireland have their own instruments. Read SI 2010/639 on legislation.gov.uk and the Environment Agency guidance before you build. Storage capacity requirements differ inside a Nitrate Vulnerable Zone, so check whether you are in one.

The 400 metre rule

Livestock accommodation is the one agricultural building type with an extra planning exclusion. Permitted development rights under Part 6 are removed altogether where the building is for housing livestock and sits within 400 metres of a protected building.

In practice a protected building is a dwelling or similar in separate occupation, so a neighbour's house inside that radius takes the prior approval route off the table and leaves you needing full planning permission. It is the first thing to check on a site, because it changes the timescale and the cost of the whole project rather than a detail of it.

Outside that, the ordinary tests apply: Class A on agricultural units of five hectares or more, Class B on units between 0.4 and five hectares, and in both cases the building must be reasonably necessary for agriculture on that unit. Rights are also restricted on protected land, which covers a substantial part of Cornwall.

A summary, not planning advice. The legislation is Part 6 of Schedule 2 to the Town and Country Planning (General Permitted Development) (England) Order 2015, as amended. Talk to Cornwall Council about your own site.

What this calculator does not cover

It works out the slab, the sub-base and the earthworks. It does not size your channels, your effluent tank or your slurry store, and it does not size the pad foundations — those come off a structural engineer's design against your span, eaves height, wind loading and ground conditions, and they come with your drawings when you get a price.

For a livestock building, treat the figures below as the floor and the ground it sits on, and price the drainage and containment separately.

Work out the base for your livestock building

Set to a livestock specification. Change the span and length to your building, and tell it what the ground is doing. A 12 by 24 at 175mm comes out around 54.5 cubic metres of concrete for the slab alone, before channels, kerbs and aprons.

Building

Needs falls and drainage more than it needs thickness.

m
m

Slab

Set by the building type above. Change it if you know different.

mm

Each side. Leave at 0 if it finishes flush.

mm

Site

mm

High corner to low corner.

Balanced keeps the dug material on the plot and moves the least.

mm

Dig a trial hole and measure it. This shifts more muck than the slope does.

Concrete to order for the slab
45.5waste allowed, rounded to the half metre
Livestock building · slab 246.4 m² at 175 mm · working platform 352.6
Ready-mix plant
Slab concrete
Net 43.1 m³ before waste
45.5
Quarry
Type 1 sub-base
Spread 188 mm loose to finish at 150 mm compacted
77.6t
Builders merchant
Mesh sheets
2.4 × 4.8 m sheets, 300 mm laps allowed
28sheets
Damp proof membrane
Laps and upstand included
276
Edge detail
Perimeter, for edge insulation or expansion joint
64.8m
Earthworks
Topsoil to strip
110.2 m³ once dug and loose
88.2
Cut
17.6
Fill
17.6

What this does not work out: the pad foundations

The concrete pads the stanchions sit on are sized by a structural engineer, not by a formula. They change with the span, the eaves height, the wind loading on your particular site and what the ground will bear. Anyone quoting you a pad size without a design has guessed it.

Want this priced properly?

Send us the job and we'll get you engineered drawings and a quote for the frame — with the pad sizes this tool can't work out. The figures above go with your enquiry, so you don't have to type them again.

Every enquiry gets a reply the same day, and your figures go with it. The building itself is designed and priced by South West Steel Buildings, who we work with — so your details go to them too, and they will be in touch. How we handle your details.

Common questions

What span should a livestock building be?
Work backwards from the layout rather than starting with a round number. Set out the pens, the feed passage and the route you will scrape along, add the width you need to get past with a loader, and the span falls out of that. A span that leaves a passage half a metre too narrow is a nuisance every single day for the next thirty years, and it cannot be widened once the frame is up.
How does a livestock building ventilate?
Mostly by itself, if it is designed to. Fresh air comes in low through the sides — space boarding, Yorkshire boarding or an open eaves gap — and stale, warm, moist air rises and leaves through an open or capped ridge. That stack effect needs both an inlet and an outlet to work, which is why an enclosed building with sheeted sides and a closed ridge ends up damp and why stock in it get more respiratory trouble. How much opening you need depends on stock numbers, building width and how exposed the site is, so it is worth designing rather than guessing.
What is different about a livestock building floor?
Two things. It has to fall to somewhere — channels, a collection point, a tank — because slurry and washings have to leave the building rather than sit in it. And the concrete has to survive what it is standing in. Silage effluent and slurry are acidic, and they attack ordinary concrete over time, so durability against acid attack matters more than adding thickness.
Do I need permitted development or full planning for a cattle shed?
Livestock buildings are the one agricultural type with an extra exclusion. Permitted development rights under Part 6 of the GPDO are removed entirely for the accommodation of livestock within 400 metres of a protected building — broadly, a dwelling or similar in separate occupation. Outside that, the usual Class A and Class B tests apply on holdings of five hectares or more, and 0.4 to under five hectares respectively.
What are the rules on slurry storage?
In England, the Water Resources (Control of Pollution) (Silage, Slurry and Agricultural Fuel Oil) (England) Regulations 2010, usually called the SSAFO Regulations, which came into force on 6 April 2010. They set construction standards for silos, slurry storage systems and farm fuel oil storage — impermeable bases and walls, effluent collection channels, minimum effluent tank capacities, and bunding around fuel tanks. You must notify the Environment Agency at least 14 days before building or substantially altering a store, or before first using a new field silage site.
Does clean roof water have to be kept separate from dirty water?
Yes, and it is worth designing in from the start rather than retrofitting. Rainwater off a roof is clean and can go to a soakaway or watercourse. Anything that has touched the yard, the floor or the stock is dirty water and has to be contained and dealt with as such. Mixing the two turns a small volume of dirty water into a very large one, and the storage you then need is expensive.

Get a price for your livestock building

Rough span and length is enough to start with, along with what is going in it. You get engineered drawings and a price for the building, including the pad foundation sizes — and you already know what the floor under it comes to.